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Coil Winding and Reinforcement

Precision coil winding process support for medical catheter shafts requiring continuous support and high distal flexibility.

Best Fit For:For R&D and process engineers needing precise, repeatable coil pitch control without investing in internal winding equipment.
Precision coil winding machinery for medical catheter shafts

Capability Highlights

  • Round and flat wire coil winding on mandrel
  • Variable pitch control for flexibility gradients
  • Integration with PTFE liners and polymer jackets

Typical Engagement Scope

  • Flexible microcatheters
  • Endovascular delivery shafts
  • Introducer sheath sections

Execution Focus

  • Wire tension and springback control
  • Pitch consistency across long shaft sections
  • Transitioning from proximal braid to distal coil

Program Evaluation Matrix

Program MetricTypical RangeProcurement Value
Pitch consistencyApplication specificInconsistent pitch causes variable stiffness and unpredictable kink behavior during clinical use.

RFQ Preparation Checklist

  1. Wire material (Stainless, Nitinol, Tungsten)
  2. Wire dimensions (round or flat)
  3. Target pitch and length of coiled section
  4. Mandrel/Liner OD requirements

Risk and Mitigation

  • Coil unwinding during reflow: Control wire tension, anchoring methods, and jacket shrink pressure during thermal processing.

Related Products

Coil reinforcement pitch and tension control systems
Coil reinforcement pitch and tension control systems
Coil winding on silver-plated copper core mandrels
Coil winding on silver-plated copper core mandrels

Buyer FAQ

Can you wind over a custom PTFE liner?

Yes, provided the liner and mandrel combination can withstand the winding tension without deformation.

Related Resources

Inquiry Email

[email protected]

Include OD/ID, shaft stack, prototype quantity, and delivery location.

Instant Chat

+8618857971991

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